Powerex AS-XXX Uživatelský manuál stáhnout pdf

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop-

erty damage! Retain instructions for future reference.

Powerex • 150 Production Drive • Harrison, OH 45030 • USA

• Guaranteed low oil carryover rate of

less than 2 PPM

• Three year warranty on compressor

pump

• Isolation pads

• Optional R134 dryer

• ASME tank

• UL listed controls

The AS-XXX Series Powerex Simplex Air

Compressors have been designed, bro-

ken-in and tested to meet the most

demanding specifications in the pneu-

matic climate control industry for low

oil carryover and long life.

All Powerex air compressors have reli-

able operation and feature high quality

construction and components. An

unloading feature is included on all

compressors to provide loadless start-

ing. Oil entrainment is minimized by

the use of lap joint piston rings, low

compressor speeds and a special lubri-

cating oil with a high flash point and

low carbon content.

All 1/2 through 10 hp models are also

equipped with an auxiliary cooling fan

and air control shroud to achieve low

head temperatures and further mini-

mize oil carryover.

Powerex compressor motors are NEMA

Class B design. Single-phase motors

have built-in overload protection and a

DPST disconnect switch. Three-phase

motors require a manual or magnetic

starter and three overload heater coils

which may be ordered as a factory

mounted and wired option.

Climate Control Simplex

IN259601AV 10/04

Specifications

Product

Performance

Specifications

Models & Options

Lubrication

Operating

Voltages

Compression

Cycle

Motor Overload

Protection

Pressure Settings

Overpressure

Protection

Outlet Air

Connections

Tank Sizes

California

Ordinance 462

(L) (2)

Tank Isolation

Manuals

1/2 Through 10

1Ø

3Ø

1/2 Through

10 Hp Models

1Ø

3Ø

AS-XXX Series Powerex Simplex Air Compressors

See Table 1

See Table 2

Splash Lubrication System

115 - 208/230 Volts, 60 Hz

208-230/460 Volts, 60 Hz

Single-Stage

Built-In Thermal Overload (Standard)

Magnetic Starter and Three Thermal Overload

Switches (Optional)

Cut-In: Factory Set at Approximately 70 psig (490kPa)

Cut-out: Factory Set at Approximately 90 psig (630 kPa)

ASME Safety Valve Factory Set and Sealed at

Approximately 115 psig (805 kPa)

1/2" NPT on 30, 60 and 80 Gallon Tanks;

1" NPT on 120 and 200 Gallon Tanks

See Table 2

Meets Requirements of this Ordinance

Standard All Units

200 Page Service Manual Available

The performance specifications are nominal and conform to acceptable industry standards. For applica-

tion at conditions beyond these specifications, consult the local Powerex office. Powerex shall not be

liable for damages resulting from misapplication or misuse of its products.

Figure 1 - AS-XXX 1 Hp Simplex Air Compressor

Features

1 2 3 4 5 6 ... 35 36

Shrnutí obsahu

Strany 1 - Features

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.Protect your

Strany 2

Base Actual Hp Motor Rating Compressor Compressor Capacity SCFMModel 1Ø 3Ø Hp RPM RPM 100% Runtime 50% Runtime 33% RuntimeTABLE 1: AD-XXX SERIES POWE

Strany 3 - Climate Control Simplex

3Climate Control DuplexExample 1: To order a Duplex air compressor with a3/4 Hp single-phase motor, 80 gallon tank, deluxe230 volt alternator package,

Strany 4

Climate Control Duplex4Figure 4 Deluxe AlternatorPackage WiringDiagram for Three-Phase UnitsFigure 5 Basic AlternatorPackage WiringDiagram For Three-P

Strany 5

5Climate Control DuplexB B Shipping Weight**Base A with without C D E F G with withoutModel Alternator Alternator Alternator Alternator*Inches x 2.54

Strany 6

6DCA PUMP AND FLYWHEEL:Motor Hp 1/2, 3/4 2 19.5 A-005-60011, 11⁄2 2 35 A-010-6001NP2 2 59 A-020-6001NP3 2 66 A-030-6001NP5 2 115 A-050-6001NP71⁄2 2 12

Strany 7

Climate Control DuplexREPLACEMENT PARTS LISTE BELTS: 71⁄2 (200 gal tank) A-75 4 2.0 A-075-6056NP(Continued) 10 A-84 4 2.4 A-100-6006NPF MOTO

Strany 8

Climate Control Duplex8Maintenance ScheduleOperating HoursItem Action needed 500 2500 5000 10,000 15,000 20,000 RemarksTank Drain moisture DailyInlet

Strany 9

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.Protect your

Strany 10 - Connected Options

2Reciprocating Air Compressor PumpsVENTILATION1. If the compressor is located in a total-ly enclosed room, an exhaust fanwith access to outside air mu

Strany 11 - Climate Control Duplex

3Reciprocating Air Compressor PumpsLPS 010LPS 020LPS 030LPS 075LPS 1007.5”3.2”6.7”8.3”11.5”22.8”4.4”26.0”11.4”5.3”29.7”12.2”6.3”18.9”17.8”16.2”20.2”21

Base Actual Hp Motor Rating Compressor Compressor Capacity ACFM*Model 1Ø 3Ø Hp RPM RPM 100% Runtime 50% Runtime 33% RuntimeTABLE 1: AS-XXX SERIES POW

Reciprocating Air Compressor PumpsMaintenance ScheduleOperating HoursItem Action needed 500 2,500 5,000 10,000 15,000 20,000 RemarksTank Drain moistur

5Reciprocating Air Compressor PumpsAir Filter Replacement1. Remove wing nut.2. Remove canister and wipe after removing old cartridge.3. Remove and di

6Reciprocating Air Compressor Pumps CS100PFigure 5 - Replacement Parts Illustration1234567891011121314151617181920212223242526272829241630

7Reciprocating Air Compressor Pumps CS100P1 Cylinder IP036000AV 12 Cylinder gasket IP035901AV 13 Cylinder head IP035800AV 14 Crank case ▲ 15 Bearing c

Strany 17 - Lubricated Compressor Pumps

8Reciprocating Air Compressor Pumps LPS010Figure 6 - Replacement Parts Illustration123456789101112131415161718192120222324252627CC19152828NOTE: Apply

9Reciprocating Air Compressor Pumps LPS0101 Cylinder 91000560 12 Cylinder head 91003550 13 Unloader cap 01052041 14 Crank case ▲ 15 Bearing cap ▲ 16 O

10Reciprocating Air Compressor Pumps LPS020Figure 7 - Replacement Parts Illustration1234567894311121314151617181920212223242526272829303132333435BBC34

Strany 20 - Oil Change

11Reciprocating Air Compressor Pumps LPS0201 Cylinder 91000560 22 Cylinder head 91003560 23 Intake return pipe elbow 06800261 14 Unloader cap 01052041

Strany 21 - Head Bolt Torque

12Reciprocating Air Compressor Pumps LPS030Figure 8 - Replacement Parts Illustration12345678910111213141516171819202122232425262728293031323334BCDD353

13Reciprocating Air Compressor Pumps LPS0301 Cylinder 91033570 22 Cylinder head 91004600 23 Intake return pipe elbow 06800281 14 Unloader cap 01052451

20.5ON46sec.104081050.5452030TESTOFFmin.3Climate Control SimplexExample 1: To order a Simplex air compressor with a3/4 Hp single-phase motor, 60 gall

1235679121314161718192021222324252627282930313233353637CCDD30314243443339526414041115348Reciprocating Air Compressor Pumps LPS05014Figure 9 - Replacem

15Reciprocating Air Compressor Pumps LPS0501 Cylinder 91000590 22 Cylinder head 91005580 23 Intake return pipe fitting 06801281 14 Unloader cap 010524

16Reciprocating Air Compressor Pumps LPS075Figure 10 - Replacement Parts Illustration12356789111213151617181920212223242526272829303132333436CCDD29304

17Reciprocating Air Compressor Pumps LPS075Ref.No. Description Part Number Qty1 Cylinder 91000600 22 Cylinder head 91005600 23 Intake return pipe fitt

18Reciprocating Air Compressor Pumps LPS100Figure 11 - Replacement Parts Illustration61420232425293032333544451234578910111213151617181921222425262728

19Ref.No. Description Part Number QtyReciprocating Air Compressor Pumps LPS1001 Cylinder 91000600 32 Cylinder head 91005600 33 Intake return pipe elbo

Powerex Limited WarrantyPowerex 3 Year / 10,000 Hour Extended Parts Limited Warranty - Powerex warrants each CompressorPump or Scroll Air-End against

4Climate Control SimplexFigure 6 - AS-XXX Three-Phase WiringWith Pressure Switch Used for Pilot DutyNOTE: “M” = Magnetic ContactorN.C.PressureSwitch*

5Climate Control Simplex*Inches x 2.54 = Centimeters, Pounds x 0.454 = Kilograms**Add 60.0 lbs. for units equipped with a factory mounted air dryerADO

Climate Control Simplex6DBCA PUMP AND FLYWHEEL:Motor Hp 1/2, 3/4 1 19.5 A-005-60011, 11⁄2 1 35 A-010-6001NP2 1 59 A-020-6001NP3 1 66 A-030-6001NP5 1 1

7Climate Control SimplexREPLACEMENT PARTS LIST (Continued)F MOTOR PULLEY:Motor Hp Type1/2 1A-4.4” P.D., 5/8” Bore 1 3.8 A-005-60073/4 1A-5.8” P.D., 5/

8Climate Control SimplexPowerex Limited WarrantyPowerex 3 Year / 10,000 Hour Extended Parts Limited Warranty - Powerex warrants each Compressor Pump o

Strany 36 - Powerex Limited Warranty

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.Protect your

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